AC Cable Sizing
Inverter-to-panel AC cable size from voltage drop and current.
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Engineering Formula
- I = P / (V × pf) (1-φ)
- I = P / (√3 × V × pf) (3-φ)
- ρ_T = ρ₂₀ × [1 + α (T − 20)]
- A = (2 × ρ_T × L × I) / ΔV (1-φ)
- A = (√3 × ρ_T × L × I) / ΔV (3-φ)
AC current is derived from power, voltage and power factor, then the minimum conductor cross-section follows from the permitted voltage drop. Resistivity is corrected to the operating conductor temperature, and the result is rounded up to the next standard cross-section.
Step-by-step Calculation
- 1.Design current
P/(√3·V·pf)14.2 A - 2.Resistivity at T
ρ₂₀[1+α(T−20)]0.02058 Ω·mm²/m - 3.Allowable drop
V × vd%8.3 V - 4.Required area
√3·ρ·L·I/ΔV1.83 mm² - 5.Rounded up
next standard size2.5 mm²
Design Assumptions
- • Balanced load, negligible reactance (short runs, ≤ 120 mm²).
- • Voltage drop is the governing criterion; ampacity is checked separately.
- • Standard PVC/XLPE insulated Cu/Al cable at the stated conductor temperature.
Engineering Tips
- ◆IEC 60364-5-52 recommends ≤ 3% drop for final circuits, ≤ 5% total.
- ◆Above 120 mm² include reactance — use manufacturer mV/A/m tables.
- ◆Apply grouping and ambient derating factors before finalising the size.
Warnings
- ▲Never size AC cable on voltage drop alone — verify ampacity and short-circuit withstand.
- ▲Aluminium requires bi-metallic lugs and higher torque checks.
Standards & References
Related Solar Calculators
Inverter Sizing
Recommend inverter AC rating from PV DC and DC/AC ratio.
DC Cable Sizing
Copper/Aluminium cable size from voltage drop and thermal derating.
Voltage Drop Check
Voltage drop and % for a chosen cable size.
PV String Sizing
Min/max modules per string against inverter MPPT and DC voltage.
Fuse & Breaker Sizing
Overcurrent protection per NEC / IEC.
Conduit Fill
Conduit size for cable bundle at 40% fill.

