Air Compressor Calculator

Check whether your air compressor's tank and CFM match your tools, and how long the tank takes to refill.

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Inputs

Formula

  • Usable air = tank volume × (P_max − P_min) ÷ atmospheric pressure
  • Run time on tank alone = usable air ÷ tool consumption
  • Refill time = usable air ÷ compressor output

A compressor tank stores compressed air. The air you can actually use is the tank volume multiplied by the pressure drop between cut-out and cut-in, expressed in atmospheres. If the tool uses more CFM than the compressor makes, the tank only buys you a few seconds and the motor will run continuously.

Step-by-step calculation

  1. 1

    Pressure drop

    P_max − P_min

    2 bar

  2. 2

    Stored air

    tank × Δp ÷ 1.013

    98.7 L free air

  3. 3

    Run time

    stored ÷ tool CFM

    52 s

Worked example

  1. 1A 50 litre tank between 8 and 6 bar stores 50 × 2 ÷ 1.013 = 98.7 free litres = 3.49 cu ft.
  2. 2A 4 CFM spray gun empties that in about 52 seconds.
  3. 3A 6 CFM compressor refills it in about 35 seconds.

Tips

  • Choose a compressor with at least 1.5 times your tool's CFM for continuous work.
  • Drain the tank daily — condensed water rusts it from the inside.

Frequently asked questions

What CFM do I need?

Check the tool plate: a nail gun needs 2 CFM, an impact wrench 4–5 CFM, a spray gun 6–10 CFM.

Does a bigger tank replace CFM?

No. A big tank helps with short bursts, but sustained work needs enough CFM output.

What pressure should I set?

Most air tools need 6.2 bar (90 psi) at the tool, so set the regulator slightly higher to cover hose loss.

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